Eaton 15.5″ Heavy-Duty Self-Adjusting Clutch CLMT1279 EN-US
May 2017
Installation Procedure

Measure

Measure Engine Flywheel Housing and Flywheel
Engine flywheel housing and flywheel must meet these specifications or it may result in premature clutch failure. Remove and replace old pilot bearing per engine manufacturer instructions. All gauge contact surfaces must be clean and dry. Clean flywheel surfaces of all grease, oil, and rust preventatives. Failure to perform this function can affect the performance of the clutch. Use a dial indicator and check the following:

Flywheel Face Runout

Pilot Bearing Bore Runout

Flywheel Housing I.D. Runout

Flywheel Housing Face Runout

Install Clutch to Flywheel

NOTICE: Use the Eaton Fuller Clutch Selector Guide (CLSL1310) to make sure you have the right clutch!
CAUTION: An assembled clutch weighs about 150 lbs. (68 kg).
Avoid the risk of injury. Use proper equipment when lifting a clutch.

Install Transmission

Check Transmission For Wear
Replace any worn components.

Fasten Transmission To Flywheel Housing
Transmission installation and clutch set-up procedures are the same for the Solo and Solo XL.

CAUTION: Do not pull on the release arm to install a transmission.
This will cause the clutch to over-adjust.

Set-up and Lubricate

Adjust Clutch Linkage

1. Hydraulic Linkages:
   Skip to Step 2.
   Mechanical Linkages Only:
   Adjust the clutch linkage until the yoke fingers contact the release bearing (zero free-play in the cab).
2. Press the pedal to the floor up to 5 times, this:
   • Moves release bearing slightly closer to the transmission
   • Gains free play in the cab
3. With the pedal up, measure the distance between the release bearing and the clutch brake. The correct distance should be 0.490″ – .560″ (12.70 –14.22 mm):• If the distance is more than 0.560″ (14.22 mm) return to Step 1 and readjust the clutch linkage.
   • If the distance is less than 0.490″ (12.70 mm) consult Heavy-Duty Clutch Service Manual (CLSM0200).
   Verify Clutch Brake Squeeze
4. Have an assistant Insert a 0.010″ (0.25 mm) feeler gauge between the release bearing and the clutch brake.
   Press the pedal down to clamp the gauge.
   • If the gauge does not clamp,  return to Step 1 and readjust the clutch linkage.
5. Slowly let up on the pedal and check the pedal position at the moment the gauge can be removed.
   • If the pedal is more than 1″ (25.4 mm) from the floor, readjust the truck linkage to move the yoke fingers further from the release bearing.
   Return to Step 4. Verify Free-Play
   Mechanical Linkages Only
   Hydraulic Linkages: Skip to Step 7
6. Verify there is 1 inch or more clutch pedal free-play with 0.125″ clearance between the release yoke finger and release bearing. If not, adjust clutch linkage per OEM instructions.
   NOTICE: Do not reset the clutch.

Lubricate
NOTICE: Eaton recommends the use of Roadranger EP2 for the release bearing lubrication or an equivalent Lithium Complex NLGI #2 or #3 grease with an NLGI LB/GC performance rating and a dropping point temperature of 220 ºC (428 or higher).
Failure to use the proper grease may affect bearing life and void the warranty coverage on your Eaton product. Refer to CLSM0200 Heavy-Duty Clutch Service Manual or TCMT0021 Lubrication Manual for grease intervals.
NOTICE: Do not add lube (never seize or grease) to the input shaft splines. The discs must be free to move.
Note: Refer to CLSM0200 for lube hose installation procedures used with hydraulic clutch release systems.

Note: Refer to CLSM0200 for clutch removal procedures.
Shipping bolts must be used to properly remove the clutch.

Eaton
Vehicle Group
P.O. Box 4013
Kalamazoo, MI 49003 USA 800-826-HELP (4357)
www.eaton.com/roadranger
Copyright Eaton, 2017.
Printed in the USA

Eaton’s Wiring Devices
Wi-Fi Smart Switch Configuration Parameters
WI-FI SMART SWITCH WFSW15

OPERATION INSTRUCTIONS

• Press the ON button to turn the load ON
• Press the OFF button to turn the load OFF

Quick reference table for Smart Switch Functionality

DELAYED OFF

When the load is ON, press and hold the OFF button for 2 seconds until the LED indicator starts flashing for the first time. After 10 seconds, the load will turn OFF.

POWER UPSTATE

This feature allows the user to change the Power Up State of the Smart Switch when the power is restored after an outage.

• Press and hold the OFF button until the LED flashes for the second time (5 secs)
• Release the button
• Single tap the OFF button to cycle between the Power-Up States: OFF state (LED single blink), ON state (LED double blinks) and the
  LAST State (LED triple blinks)
• Once the level is chosen, press and hold either the OFF or the ON button until the LED indicator starts blinking to save the value

LED INDICATOR BRIGHTNESS

This feature allows the user to change the brightness of the LED indicator.
There are 5 levels (OFF to Full brightness) to change the LED indicator brightness level either while the device is ON or OFF.
Changing the LED indicator brightness for the ON state

• Turn the load ON
• Press and hold the ON button until the LED flashes for the first time (15 secs)
• Release the button
• Single tap the ON or the OFF button to change the LED indicator level (it will cycle between the five levels)
• Once the brightness level is chosen, press and hold either the ON or the OFF button until the LED indicator starts blinking to save the value

Changing the LED indicator brightness for the OFF state

• Turn the load OFF
• Press and hold the OFF button until the LED flashes for the third time (15 secs)
• Release the button
• Single tap the OFF button or the ON button to change the LED indicator level (it will cycle between the five levels)
• Once the brightness level is chosen, press and hold either the OFF or the ON button until the LED indicator starts blinking to save the value

FACTORY RESET

The device can be reset which will exclude the device from its network and restore all factory defaults.

• Press and hold the ON button until the LED flashes for the second time (30 secs)
• Release the button
• The LED will start blinking again indicating the switch is not part of the Wi-Fi network

Eaton’s Wiring Devices
Wi-Fi Smart Duplex Receptacle Configuration Parameters

WI-FI SMART DUPLEX RECEPTACLE WFTRCR15

OPERATION INSTRUCTIONS

• Press the ON/OFF button to turn the load ON
• Press the ON/OFF button again to turn the load OFF

Quick reference table for Smart Duplex Receptacle Functionality

DELAYED OFF

When the load is ON, press and hold the ON/OFF button for 2 seconds until the LED indicator starts flashing for the first time. After 10 seconds, the load will turn OFF.

POWER UPSTATE

This feature allows the user to change the Power Up State of the Smart Receptacle when the power is restored after an outage.

• Press and hold the ON/OFF button until the LED flashes for the second time (5 secs)
• Release the button
• Single tap the ON/OFF button to cycle between the Power-Up States: OFF state (LED single blink), ON state (LED double blinks), and the LAST state (LED triple blinks)
• Once the level is chosen, press and hold the ON/OFF button until the LED indicator starts blinking and the value will be saved

LED INDICATOR BRIGHTNESS

This feature allows the user to change the brightness of the LED indicator.
There are 5 levels (OFF to Full brightness) to change the LED indicator brightness level either while the device is ON or OFF Changing the LED indicator brightness for the ON state

• Turn the load ON by pressing the ON/OFF button
• Press and hold the ON/OFF button until the LED flashes for the third time (15 secs)
• Release the ON/OFF button
• Single tap the ON/OFF button to change the LED indicator level (it will cycle between the five levels)
• Once the brightness level is chosen, press and hold the ON/OFF button until the LED indicator starts blinking and the value will be saved

Changing the LED indicator brightness for the OFF state

• Turn the load OFF by pressing the ON/OFF button
• Press and hold the ON/OFF button until the LED flashes for the third time (15 secs)
• Release the button
• Single tap the ON/OFF button to change the LED indicator level (it will cycle between the five levels)
• Once the brightness level is chosen, press and hold the ON/OFF button until the LED indicator starts blinking to save the value

FACTORY RESET

The device can be reset which will exclude the device from its network and restore all factory defaults

• Press and hold the ON/OFF button until the LED flashes for the fourth time (30 secs)
• Release the button
• The LED will start blinking again indicating the receptacle is not part of the Wi-Fi network

Eaton’s Wiring Devices
Wi-Fi Smart Universal Dimmer Configuration Parameters
WI-FI SMART UNIVERSAL DIMMER WFD30

OPERATION INSTRUCTIONS

• Press the ON button to turn the lights ON at the previously selected level
• Press the OFF button to turn the lights OFF
• The bottom LED indicates that the dimmer is turned ON (Default)
• Press and hold the ON button for 2 seconds for full brightness
  

Quick reference table for Smart Universal Dimmer Functionality

DELAYED OFF

When lights are ON, press and hold the OFF button for 2 seconds until the LED indicator blinks. After a 10 second delay, the lights will fade OFF.

DIMMING LEVEL ADJUSTMENT

For maximum compatibility with different load types, WFD30 allows the user to set the minimum level. Also, to save on power consumption WFD30 allows the user to set the maximum level.

• After restoring power and adding the device to the Wi-Fi network, press the ON button to turn on the light
• Press and hold the ON button for five seconds until the dimmer LED indicators to begin to cycle rapidly
• Release the ON button. Dimmer will set the light to the previously saved minimum level. During initial setup, the light will be set to the factory minimum default
• Press either the dim or brighten buttons to change the minimum level until the light output is acceptable
• Press and release the ON button once. The dimmer LEDs will start to cycle rapidly again and the dimmer light will go to the previously saved maximum level
• Press either the dim or brighten buttons to change the maximum level until the light output is acceptable
• Press and release the ON button, the LED indicator starts blinking and the value will be saved
  NOTE – To restore the default min/max, repeat the steps above and adjust light levels to full min/max settings by pressing dim/brighten buttons until the light output no longer changes.
  NOTE – The user can ignore setting max or min by pressing the ON/OFF button without changing the dimming level.

RAPID START FEATURE (DISABLED BY DEFAULT)

This feature ensures that LED/CFL lights turn on when the dimmer preset level is low. With this setting enabled, the lights will momentarily be brighter than the preset level (less than one second) and then dim down to the preset level. Depending on the type of light used, this feature may not be needed.

• After restoring power and adding the device to the Wi-Fi network, press the ON button to turn on the light
• Press and hold the ON button for 10 seconds until the dimmer LED indicators to begin to blink for the second time
• Release the ON button. LED indicators will start flashing fast to indicate the state has changed
  NOTE – To disable/enable the RAPID START FEATURE, repeat the steps above again.

LED INDICATOR BRIGHTNESS

This feature allows the user to change the brightness of the LED indicator.
There are 5 levels (OFF to Full brightness) to change the LED indicator brightness level either while the dimmer is ON or OFF state

Changing the LED indicator brightness for the ON state

• Turn the light ON
• Press and hold the ON button for 15 seconds until the LED indicator flashes for the third time
• Release the button
• Use the ON or OFF buttons to change the LED indicator level (it will cycle between the five levels)
• Once the level is chosen, press and hold the ON button until the LED indicator starts blinking to save the value Changing the LED indicator brightness for the OFF state
• Turn the light ON
• Press and hold the OFF button for 15 seconds until the LED indicator flashes for the fourth time
• Release the button
• Use the ON or OFF buttons to change the LED indicator level (it will cycle between the five levels)
• Once the level is chosen, press and hold the OFF button until the LED indicator starts blinking to save the value

POWER UPSTATE (OFF STATE BY DEFAULT)

This feature allows the user to change the Power Up State of the Smart Dimmer when the power is restored after an outage.

• Turn the light OFF
• Press and hold the OFF button for five seconds until the LED indicator flashes for the second time
• Release the button
• LED will blink either at the highest level, indicating the Power Up State is ON, or in the middle level, indicating the Power Up State is the LAST state or the lowest level indicating the Power Up State is OFF
• Use the On or OFF button to cycle between the three states
• Once the level is chosen, press and hold the OFF button until the LED indicator starts blinking to save the value

RAMP TIME RATE (3 SECONDS BY DEFAULT)

This feature is to enable/disable a 3 second ramp time when turning the device ON/OFF. When enabled (default), the dimmer will ramp the load brightness up or down over a 3 second period when turned ON or OFF respectively. When disabled, the dimmer will instantly turn ON/OFF.

• Turn the light ON
• Press and hold the OFF button for 10 seconds until the LED indicator blinks for the third time
• Release the button
• LED indicators will start flashing fast to indicate the state has changed
  NOTE – To change the RAMP TIME RATE, repeat the steps above

FACTORY RESET

The device can be reset which will exclude the device from its network and restore all factory defaults.

• Turn ON the dimmer
• Press and hold the ON button for 30 seconds until the LED indicator blinks for the fourth time
• Release the button
• LED indicator will start flashing fast while it is being reset
• The LED indicator will then start blinking at a normal rate indicating the dimmer is not part of a Wi-Fi network

© 2020 Eaton
All Rights Reserved
Printed in USA
Publication No. PA610008EN
May 2020
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